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first of all you need to find all the rot and cut it out.
After cleaning out all the rot and drill wire brushing i then give 3 good coats of rust eater sealer
A metal patch is cut and shaped i use metal sheet from my local factors it cost next to nothing and welds well
I then shap it over a rubber mallet with another rubber mallet till its just right.
keep holding it up to the hole until the patch just fits on the hole you have cut
I then use strong pc hard drive magnets to hold it secure while i take it into place
here you can see the plate welded into place and ground back to give a smooth finish also note the hole drilled in the sill as i want to give the repair a good internal coat of cavity wax
i then give the whole repair a small smear of good body filler and rub it back just to smooth it out then a few coats of stone guard to protect it
I have owned my welder for about 2 years and have only welded about 5 sills and 2 exhasts it cost me ÂŁ50,00 and have had no training so it shows any one can do it and save loads.
